Cable characteristics for photovoltaic applications

January 26, 2012

Topsolar cables, from Top Cable, become the best alternative when performing photovoltaic installations.

Connection of panels to the Low Voltage network in continuous current

The TOPSOLAR (PV) cable has been specifically designed to withstand the most demanding conditions between the panels and LV network in continuous current from a solar photovoltaic installation.

Its excellent proprieties make it the best cable for all LV installations:

• It has a useful life of 30 years at 90 ºC, being able to withstand up to 120°C continuously. Temperatures higher than 90 ºC are common in installations on rooftops. Normal cables with reticulated polyethylene or EPR insulation are designed for a maximum conductor temperature of 90 ºC and noticeably colder surroundings. It is demonstrated in tests that the TOPSOLAR (PV) cable shows high resistance to weather corrosion, abrasion, and chemical agents.

• Its allowable current is superior in identical sections to conventional cables. High-quality ethylene-propylene insulation of TOPSOLAR (PV) cables allows the conductor’s temperature to reach 120ºC, which implies important increases in allowable currents with regards to similar sections of conventional cables.

• It is halogen-free, fire-retardant and has reduced the emission of opaque fumes. It surpasses the tests for flame-retardants, fire-retardants, low emission of opaque fumes and low emission of toxic and corrosive gases, which on top of decreasing the collateral effects of fires on people, also protects the solar installations’ valuable electronic equipment due to its high fireproofing and the low corrosiveness of emitted gases.  

• It is fit for mobile services. The use of followers is frequent to get the most out of solar radiation. It should not be forgotten that in these cases the connection cables between mobile structures and the fixed parts are subject to movement, for which conventional cables are not suitable. The TOPSOLAR (PV) line demonstrates good mechanical properties even at low temperatures.

• It is more convenient to install due to its extraordinary flexibility and reduced diameter. The cable is made of a flexible class 5 tin-plated copper conductor, high-quality insulation of ethylene propylene and an outer sheath of ethylene vinyl acetate (EVA). Its reduced outer diameter makes the cable more manageable and takes up less space in the wiring.

Cables for the Low Voltage network in alternate current

At the inverter’s output begins the LV network in alternate current, which ends in the connection point to the LV network or even the transformer, in the case of connecting to the MT network. In solar parks, this LV channelling in alternate current tends to be buried pipes. Moreover, in this type of application, the designers should evaluate the possible presence of rodents in any part of the installation. In this case the use of armoured cables should be considered, like those of the TOPSOLAR XZ1FA3Z-K type.

Cables for the Medium Voltage network

Top Cable offers two cable families:

• those insulated in reticulated polyethylene (XLPE)

• those insulated with ethylene propylene (HEPR)

Both in voltages up to 30 kV.

The X-VOLT range has its cold-shrinkable outer semiconductive layer, a quality highly valued by the installers, given that its easy removal is a critical factor when correctly preparing the cable tips for the making of joints and outlets, furthermore constituting a notable saving of time. The X-VOLT RHZ1 cables, insulated in XLPE, are characterized by a good dielectric rigidity, low loss factor and high insulation resistance.

The X-VOLT HEPRZ1 cables, insulated with HEPR, can withstand temperatures of 105 ºC in continuous operation, demonstrating very good resistance to thermal aging and partial discharge.

In both cases, the cables can include elements sealed in the shield that impede longitudinal water propagation in case of breakdown of the sheath and/or elements for the longitudinal sealing of the conductor.

For more information visit www.topcable.com

 

Source: Top Cable


Special welding cable Topweld H01N2-D, from Top Cable

January 26, 2012

The high grade of flexibility in this cable facilitates use of the welding tool and avoids the formation of knots in the cable that could cause the conductor to break internally.

The Top Cable Topweld H01N2-D cable has been specifically designed to transmit high currents between the welding generator and the electrode. It can also be used in automatic welding machines, transport belts, and assembly or production lines, such as automobile assembly lines.

Flexible electrolytic copper conductor

It is a 100/100V Low Voltage cable, designed from an extra-flexible electrolytic copper conductor, class D according to UNE 21027-6. The separator is made of polyester tape, and the outer sheath is made of black rubber (type EM5).

Reference norms

The Topweld H01N2-D cable, specific for welding, is a high-performance product submitted to the strictest quality controls during its entire production. The Topweld H01N2-D cable adheres to the reference norms HD 22.6 / UNE 21027-6, applying the national norms / European UNE-EN 60332-1 and IEC 60332-1.

Likewise, this cable has the quality certifications of AENOR.

Properties of the outer sheath

The properties of the vulcanized rubber sheath permit its use outdoors. This sheath also protects the cable against damage from chemical products, such as mineral oils or hydrocarbons. The Topweld H01N2-D’s water resistance is AD3 (aspersion), and its impact resistance is medium (AG2).

Due to the quality of its materials, sheath thickness and the conductor’s flexible formation, this cable allows for a bending radius of five times the outer diameter.

Lastly, it stands out that the sheath’s meter by meter marking facilitates supply to the distributor, simplifying stocking and replacement.

Use temperatures

This cable can be used starting from a minimum service temperature of -25ºC, and up to a maximum conductor temperature of 85ºC. The maximum short-circuit temperature is 250ºC, for a maximum duration of 5 seconds.

Flame-retardance

The flame-retardant quality of the Topweld H01N2-D cable contributes to the improved general safety of the installation.

With the Top Cable guarantee

The Topweld H01N2-D cable, ideal for applications of industrial use and welding, is certified by the ANOR certification by means of the recognized AENOR mark. Likewise, it provides a quality guarantee from Top Cable, one of the sector’s companies that has grown the most in recent years, guided by a strong spirit of innovation and by persistently continuing with the constant search for products with better performance. Moreover, as a company committed to the environment, Top Cable uses environmentally friendly materials in its processes.  

If you wish to receive a catalog of the Topweld H01N2-D cable and its corresponding quality certifications, request the rubber cables catalog from your regular Top Cable sales representative or send an email to marketing@topcable.com.

Source: Top Cable


Egytech, Awarded Tender for Supply and Installation of High Voltage Cables by the Ministry of Electricity and Water – State of Kuwait

January 25, 2012

Elsewedy Electric (SWDY.CA on the Egyptian stock exchange) the leading Wire & Cable and Integrated Energy Solution Provider in the Middle East and Africa announces the award of a tender in Kuwait valued at approximately US$59 Million (approximately EGP 356 Million).

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Leoni Junior Group closes a successful first financial year

January 25, 2012

Apprentices at Leoni’s facility in Roth have successfully completed the founding year of their ‘junior company’, a mock business set up for training purposes. Today they are showcasing the completed projects and the future development plans of the Leoni Junior Group – and presenting its encouraging results in the form of their own annual report.

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Dow and Teknor Apex Announce Collaboration Agreement for Broad Range of Flexible Vinyl Applications

January 24, 2012

Houston, TX and Pawtucket, RI, U.S.A. – January 23, 2012 –A change is in the air when it comes to products produced with flexible vinyl compounds. Dow Electrical & Telecommunications (Dow E&T), a business unit of The Dow Chemical Company, and Teknor Apex Company are excited to announce a joint market development agreement for flexible vinyl in several application areas. Under a joint Collaboration Agreement, Teknor Apex was granted exclusive marketing rights in North America for flexible vinyl compounds containing DOW ECOLIBRIUM™ Bio-Based Plasticizers in certain applications such as consumer and industrial products, certain medical devices1, automotive components, and select wire and cable products. Teknor Apex plans to commercialize compounds made with DOW ECOLIBRIUM this year and will introduce the new compounds at NPE 2012 in April. 

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RWE Deutschland, Nexans and KIT launch “AmpaCity” project: the world’s longest superconductor system to replace inner-city high-voltage cable

January 23, 2012

The “AmpaCity” project has been kicked off: The RWE Group and its partners are just about to replace a 1-kilometre-long high-voltage cable connecting two transformer stations in the Ruhr city of Essen with a state-of-the-art superconductor solution. This will mark the longest superconductor cable installation in the world. The three-phase, concentric 10 kV cable will be produced by Nexans and is designed for a transmission capacity of 40 megawatts. As part of this project, the Karlsruhe Institute of Technology will analyse suitable superconducting and insulating materials. This installation will also be the first to combine a superconducting cable with a resistive superconducting fault current limiter for overload protection. The limiter will be manufactured by Nexans unit specialized in superconductors, located in Huerth, Germany.

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Amphenol Corporation Reports 2011 Fourth Quarter and Full Year Results

January 20, 2012

Amphenol Corporation has reported their fourth quarter 2011 diluted earnings per share of $.69 compared to $.74 per share for the comparable 2010 period. Such per share amount for the 2011 period included one-time charges of $9 million ($5 million after tax), or a $.03 per share charge relating to the previously announced flood damage at the Company’s Sidney, New York facility described further below (“Flood Loss”), and a $2 million ($2 million after tax), or $.01 per share charge for acquisition related transaction costs associated with the November acquisition described below (“Acquisition Costs”).

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Huawei Marine Begins Manufacturing Phase of Global Financial Network Express Project

January 19, 2012

Huawei Marine Networks Co., Ltd. (Huawei Marine) today announced the signing of a construction contract of Hibernia Atlantic’s Global Financial Network (GFN) Project Express. Huawei Marine recently completed the first phase of the project’s marine survey work and is now commencing the manufacturing of the necessary cables and wet plant for the project.

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General Cable Corporation to Webcast Discussion of its Fourth Quarter 2011 Results

January 18, 2012

General Cable Corporation (NYSE: BGC) will webcast a discussion of its fourth quarter 2011 earnings on Thursday, February 9, 2012 at 8:30 a.m. ET. Chief Executive Officer Gregory B. Kenny and Chief Financial Officer Brian J. Robinson will discuss the fourth quarter results. The news release detailing the results will be issued after the market closes on Wednesday, February 8, 2012.

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HUBER+SUHNER Offers New Automotive Cable Product Catalogue

January 17, 2012

HUBER+SUHNER offers the perfect solution for the special requirements in the engine compartment: With the well-known RADOX® range of cables. The new catalogue provides you with the latest products, such as single core cables, battery cables, databus cables or cable system solutions. It especially informs about our customized solutions for hybrid and electric vehicles.

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